ELECTRIC RESISTANCE WELDING (ERW)
Uncoiling Forming High Frequency
Electric Welding
Ultrasonic
Testing
Incoming coils are inspected on-site to verify quantity and quality.
 
After uncoiling, the steel is formed into a cylindrical shape.
 
Electric current is conducted across the strip edge and intense heat is generated through resistance. At near molten temperature, the edges are squeezed together, creating a homogeneous steel tube.
 
In-line electronic test units project ultrasonic waves through the tube wall to test weld soundness and to detect possible discontinuities.
 


In welded tube production at PTC Alliance, high frequency electric resistance welding is the heart of the process, and superior weld integrity is a matter of course. Production begins with the forming of flat rolled carbon, alloy, or HSLA steel into a tubular shape, with the edges pressed together. As the tube hollow is passed through the weld head, electric current is applied to the abutting surfaces. At near-molten temperature, the edges are squeezed together, creating a homogeneous steel tube. Because no filler material is required, uniform chemistry is assured throughout. Inside and outside welding flash is removed during the process and all material is 100% ultrasonically tested in the weld zone.
 

 




 



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Copyright © 2002 PTCAlliance All rights reserved.
 
PTCAlliance | Copperleaf Corporate Centre | 6051 Wallace Road Ext., Suite 200
Wexford,  PA  15090
Phone: (412) 299-7900  Fax: (412) 299-2619